Superelastic Nitinol Wire For Medical Devices

Superelastic Nitinol Wire For Medical Devices
Details:
Our premium medical Nitinol raw material bar stock represents the peak of metallurgical consistency for advanced surgical and interventional instrumentation. Processed under strict vacuum induction melting (VIM) or vacuum arc remelting (VAR), this ultra-uniform nitinol rod and nitinol bar series provides exceptional superelasticity and responsive thermal shape-memory behavior. Optimized for downstream centerless grinding, precision CNC swiss-machining, and fine wire cold drawing, our round bars eliminate mechanical anisotropy, ensuring predictable processing yields and stable biomechanical implants
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Description
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Technical Specifications (Imperial)

 

 

Technical Parameter

Standard Offering Range (Imperial)

OEM Custom Engineering Limits

Material Composition

Standard Binary Nitinol (Ni 55.8 wt%, Ti bal. per ASTM F2063)

High-purity low-inclusion or ternary alloy variants

Bar Diameter Range

0.038" - 1.500"

Custom micro-rod diameters down to 0.020"

Diameter Tolerance

Standard Ground: ±0.0005" to ±0.002"

Precision centerless ground down to ±0.0002"

Surface Finish Options

Centerless ground, Oxide-free polished, As-rolled pickled

Super-finished or custom chemically etched finishes

Straightness Rating

≤ 0.020" per 12.0" length

Enhanced alignment for high-speed automated Swiss machining

Phase Transition Temp (Af)

5°F to 95°F (Superelastic at body temp) | Shape Memory (Af > 113°F$)

Custom engineered transition zones adjusted via vacuum heat-treatment

Mechanical Properties

Tensile Strength: ≥ 120 ksi | Plateau Stress: ≥ 55 ksi

Optimized microstructural grain distribution for high-reduction wire drawing

 

Core Engineering Advantages

 
 
 

Exceptional Material Homogeneity

High-purity VIM/VAR melting yields an isotropic microstructure, preventing micro-cracking during deep CNC slotting or high-reduction wire drawing.

 
 
 

Oxide-Free Precision Grinding

Centerless ground bars provide excellent concentricity and strict straightness control, optimizing high-speed automated Swiss lathe machining.

 
 
 

Predictable Biomechanical Performance

Uniform $A_f$ temperature mapping secures precise shape-memory actuation or constant superelastic plateau forces across the entire batch.

 

 

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